So... I made some garden signs.

Was this the best use of my time? Did my wife approve of the many "pre" Christmas gifts this project entailed? Should I have just ordered them from one of the many fine botanical sign purveyors on the Internet? I will let you ponder the answers to these deep questions. In the meantime, here's what they look like in the garden




Since I suspect some of you are similarly hopeless nerds, here is how I made them. I used a cheap 10w diode laser etcher to vaporize the anodization on 2x4", 1mm thick aluminum blanks (both from Amazon). I attached them with 3M VHB tape to anodized aluminum bar stock (1/8" thick, 3/4" wide) from an extruded aluminum supplier in Whittier, CA. The laser etcher was decent bang for buck, but it took a bit of experimentation until I arrived at a power supply that wouldn't crap out 10 minutes into an etching job. Not sure why it ships with a wimpy 3A one. I replaced it with a 5A PS and used a coaxial to 4 pin adapter to connect it.
My next challenge was figuring out how align the etcher and my cards. There is probably a smarter way (not to mention more expensive etchers that have built in cameras for just this purpose), but I cut 2x4" holes in a 3mm thick basswood sheet with the etcher and left it in exactly the same spot for all my batches. The preview mode on the software I used (Lightburn—free trial!) showed me that etching 15 at a time would be much slower than 3 times five at a time (due to slow laser travel between cards in the template I guess?) so I did 12 batches. Each one took ~9 hours, so I started one before bed and another after school drop off.
My test batches didn't look great—the letters looked aliased/blocky—so I fiddled with line count and tracing settings until I found something that wouldn't take 20 hrs per batch but would look acceptable. At some point I panicked because I was almost out of free trial days in Lightburn, but you can click "Extend Free Trial" up to three times, which is great because I wasn't looking forward to telling my wife that I was giving myself an n-th preChristmas present.
Assembly look a little trial and error. I made a little jig so the cards would go nearly halfway in, after which I would lay the stakes down on the jig and press them exactly into the center of the cards. I also got a cheap vice-mounted rebar bender to bend the top 1.5" of the stakes 30 degrees (I clamped some scrap wood to my work table as a limiter). The only part of this project I wasn't really proud of was the tight radius of curvature on my stake bends; the anodization cracked and I'm sure it will fall off eventually at the bends. Applying the VHB tape was super easy. I've read I can expect over a decade of life out of this adhesive.
Finally, the QR codes point to a *very* bare-bones personal website where I write what I know about each plant. I can log in to upload pictures of my plants, add journal entries about plant progress, and record heights on a little graph. (I was a software engineer, so this was the fun/easy part of the project for me.) The plant entries were a nice forcing function for me to learn about my trees: you can't write about something if you don't understand it! The plant inventory is a work in progress. I deliberately designed it to be as barebones and low-maintenance as possible, since I want the QR codes to work long after I've lost interest in maintaining the website. It is written in straight HTML/CSS and Vanilla Javascript with no modern frameworks. I even downloaded the couple libraries I used and serve them myself in case they disappear from the Internet in the future. The domain is $12/yr and hosting on AWS S3 costs pennies per month (I'm in the free tier for everything else).