Next spring I'm getting married. Along with that, we are looking at moving to a house with more land (in the same area - Southeast Pennsylvania). Wife-to-be fully supports my citrus hobby and I am planning on constructing a free-standing greenhouse at the new property. I am hoping to be able to ventilate well enough to keep my trees inside year-round, planting most directly into the ground. I'm not sure how realistic this is with 90+F summer high temps here. I have just begun my preliminary research into this, so I still have a ton of unanswered questions. I am thinking of something like this
http://www.greenhousemegastore.com/product/ventmaster-30-commercial-greenhouse/commercial-greenhouses as the frame/ventilation solution. I have an initial budget of ~$15-20k. I don't have a particular size in mind, but I'm thinking at least 25'x50', which is about quadruple my current floorspace, and 15'+ tall, which is twice my current height. I don't need to move my plants in the first winter as I will still have access to my existing winter greenhouse for the next year at least.
I know that Millet has a substantial greenhouse in a temperate climate that I can use for inspiration. I imagine others on this forum have some experience with these things also. Some of the big questions I have are...
Glazing material: If I remember correctly, inflated PET sheeting is the best in terms of cost and insulation, but isn't very durable. Will PET stand up to snow load in temperate states? I've been extremely happy with the dual-layer 8mm rigid polycarbonate that I use for my winter greenhouse, though I can feel the heat loss through it in winter. I'm thinking 10mm+ if I go this route. It isn't cheap, but is far cheaper than something like glass. I haven't priced glazing a structure this large yet.
Ventilation: My winter greenhouse seems to be fine when buttoned up all the time. That is, I have zero ventilation beyond whatever leaks out from cracks in the floors, walls, etc. It doesn't seem to be starved for CO2 as I get lots of new growth each winter. Is this reasonable to expect for a larger greenhouse or will I need to either ventilate in winter or provide a supplemental CO2 source? I haven't had an problems with condensation yet.
Heating: I believe natural gas is the cheapest heat source at the moment. Would make sense to allow some of the exhaust gasses to flow inside the greenhouse to add C02? Obviously you would need some kind of sensors to detect dangerous pollutants or CO2/CO levels. But my understanding is that natgas & propane can be very clean burning if properly maintained.
Cooling: my winter greenhouse gets above 115F in the summer when it is empty and the plants are all outside. Is it possible to keep temperatures reasonable with only natural+fan ventilation? It would certainly be possible to have a shade cloth either year-round or in the warmer months only. I'm not sure how much air conditioning would cost but I imagine it would blow my budget entirely and I'd have to rethink the whole project. It gets humid in summer here so evaporative cooling may not be effective.
Extra insulation: I can feel that the main source of heat loss in my winter greenhouse is the polycarbonate glazed face. I wonder if it is realistic to have some kind of insulation blanket can roll down at night over the roof of the whole structure - assuming there's no snow? I could also have grow lights running at this time as supplemental light.
Water: it looks like most greenhouses can support gutters, which means rain barrels are an easy source of water for plants. In addition, I would run a water line & spicket out to the greenhouse. I know that others are using water barrels for heat storage also, I should be able to do the same.